Tenere 1VJ Rebuilding in the Netherlands

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Mezo
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Re: Tenere 1VJ Rebuilding in the Netherlands

Post by Mezo »

Just as well as paint cracks when compressed, i found this out the hard way. :headslap:

Mezo.
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GeoffD
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Re: Tenere 1VJ Rebuilding in the Netherlands

Post by GeoffD »

Oldtimer wrote:
I had thought about it for a while in relation to the cost but this powder coating cost 25 euro (!!) and is much better than painting, especially for springs.

"25 EURO'S !!!!" just for the spring? bloody hell, I'd be totally skint paying them prices..... :omg: :eek2:
The future is not what it used to be....
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Re: Tenere 1VJ Rebuilding in the Netherlands

Post by Oldtimer »

Problem with the seat cover is solved .... it just takes a lot of time :lol:
Also painted the muffler and a lot of black parts.

Image

Image
GeoffD
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What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
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Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
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Re: Tenere 1VJ Rebuilding in the Netherlands

Post by GeoffD »

Oldtimer wrote:Isn't she lovely ....

Thanks to my neighbor :thanks:

Image

Do you have a code number for the paint you used?
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Re: Tenere 1VJ Rebuilding in the Netherlands

Post by Oldtimer »

GeoffD wrote:Do you have a code number for the paint you used?
This is what I found somewere on the web:

So you own a 1VJ or a 3AJ then?

Well both bikes Yamaha colour is "Faraway Blue" & it was used on many Yamaha bikes from that era,
and the equivalent colour today is RAL 5005 "Signal Blue" pantone number 294.


So the color I used is RAL 5005
GeoffD
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Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Tenere 1VJ Rebuilding in the Netherlands

Post by GeoffD »

I knew it was Faraway blue, but I haven't been able to find a code for it.
Yes I have a 1VJ & a 3AJ
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Oldtimer
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What Bike or Bikes Do You Own?: Yamaha Tenere XT600 1VJ
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Re: Tenere 1VJ Rebuilding in the Netherlands

Post by Oldtimer »

So next step, building-up the engine.

Q: How do I adjust/set the timing right ... marks ... where ... how?
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Re: Tenere 1VJ Rebuilding in the Netherlands

Post by ActionManMelb »

The ignition timing is fixed mechanically, but varies inside the CDI control box. As long as you assemble the flywheel/magnetic rotor with the key/keyway you cannot make a mistake. Also remember the spark fires EVERY revolution, no need for a distributor or to determine TDC compression or TDC exhaust.

The camshaft is equally simple. One dot on crank gear pointing to > on the casting, one dot on the cam level with the machined surface of the head.

If you want a picture....
Type "workshop manual" in our search box.
At the bottom of the first page of the search result you will see "TT600RE here"
Click on that and find page 5-62.
All done. :shades:
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Re: Tenere 1VJ Rebuilding in the Netherlands

Post by Oldtimer »

If you want a picture....
Type "workshop manual" in our search box
Couldn't find it but I do have a Workshop Manual.
Problem is that I can not find the "static" timing settings.

So I set the crankshaft timing marks:

Image

and then which flywheel mark should I see in the timing inspection hole

Image

Image
Oldtimer
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Re: Tenere 1VJ Rebuilding in the Netherlands

Post by Oldtimer »

Maybe somebody can set his piston at TDC, look through the "timing hole" and tell me which mark he sees :thanks: :thanks: :thanks: :thanks:
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