Mezo.
Tenere 1VJ Rebuilding in the Netherlands
- Mezo
- Dashingly Handsome

- Posts: 6108
- Joined: Wed Mar 23, 2011 11:01 am
- What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
- Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
- Location: Queensland Australia
- Contact:
Re: Tenere 1VJ Rebuilding in the Netherlands
Just as well as paint cracks when compressed, i found this out the hard way.
Mezo.
Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
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GeoffD
- Founding Member

- Posts: 1700
- Joined: Sun Mar 27, 2011 7:19 pm
- What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax - Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
- Location: Tenereland, North East England.
Re: Tenere 1VJ Rebuilding in the Netherlands
Oldtimer wrote:
I had thought about it for a while in relation to the cost but this powder coating cost 25 euro (!!) and is much better than painting, especially for springs.
"25 EURO'S !!!!" just for the spring? bloody hell, I'd be totally skint paying them prices.....
The future is not what it used to be....
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Oldtimer
- No Gold Stars Yet

- Posts: 43
- Joined: Thu Oct 18, 2012 5:09 pm
- What Bike or Bikes Do You Own?: Yamaha Tenere XT600 1VJ
Honda Shadow VT1100C '85 - Location: The Netherlands
Re: Tenere 1VJ Rebuilding in the Netherlands
Problem with the seat cover is solved .... it just takes a lot of time
Also painted the muffler and a lot of black parts.


Also painted the muffler and a lot of black parts.


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GeoffD
- Founding Member

- Posts: 1700
- Joined: Sun Mar 27, 2011 7:19 pm
- What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax - Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
- Location: Tenereland, North East England.
Re: Tenere 1VJ Rebuilding in the Netherlands
Oldtimer wrote:Isn't she lovely ....
Thanks to my neighbor![]()
Do you have a code number for the paint you used?
The future is not what it used to be....
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Oldtimer
- No Gold Stars Yet

- Posts: 43
- Joined: Thu Oct 18, 2012 5:09 pm
- What Bike or Bikes Do You Own?: Yamaha Tenere XT600 1VJ
Honda Shadow VT1100C '85 - Location: The Netherlands
Re: Tenere 1VJ Rebuilding in the Netherlands
This is what I found somewere on the web:GeoffD wrote:Do you have a code number for the paint you used?
So you own a 1VJ or a 3AJ then?
Well both bikes Yamaha colour is "Faraway Blue" & it was used on many Yamaha bikes from that era,
and the equivalent colour today is RAL 5005 "Signal Blue" pantone number 294.
So the color I used is RAL 5005
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GeoffD
- Founding Member

- Posts: 1700
- Joined: Sun Mar 27, 2011 7:19 pm
- What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax - Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
- Location: Tenereland, North East England.
Tenere 1VJ Rebuilding in the Netherlands
I knew it was Faraway blue, but I haven't been able to find a code for it.
Yes I have a 1VJ & a 3AJ
Yes I have a 1VJ & a 3AJ
The future is not what it used to be....
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Oldtimer
- No Gold Stars Yet

- Posts: 43
- Joined: Thu Oct 18, 2012 5:09 pm
- What Bike or Bikes Do You Own?: Yamaha Tenere XT600 1VJ
Honda Shadow VT1100C '85 - Location: The Netherlands
Re: Tenere 1VJ Rebuilding in the Netherlands
So next step, building-up the engine.
Q: How do I adjust/set the timing right ... marks ... where ... how?
Q: How do I adjust/set the timing right ... marks ... where ... how?
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ActionManMelb
- Founding Member

- Posts: 1052
- Joined: Thu Mar 31, 2011 7:50 am
- Location: Melbourne, Australia
Re: Tenere 1VJ Rebuilding in the Netherlands
The ignition timing is fixed mechanically, but varies inside the CDI control box. As long as you assemble the flywheel/magnetic rotor with the key/keyway you cannot make a mistake. Also remember the spark fires EVERY revolution, no need for a distributor or to determine TDC compression or TDC exhaust.
The camshaft is equally simple. One dot on crank gear pointing to > on the casting, one dot on the cam level with the machined surface of the head.
If you want a picture....
Type "workshop manual" in our search box.
At the bottom of the first page of the search result you will see "TT600RE here"
Click on that and find page 5-62.
All done.
The camshaft is equally simple. One dot on crank gear pointing to > on the casting, one dot on the cam level with the machined surface of the head.
If you want a picture....
Type "workshop manual" in our search box.
At the bottom of the first page of the search result you will see "TT600RE here"
Click on that and find page 5-62.
All done.
"Don't worry," he said, "things could be worse ........."
So I stopped worrying and lo and behold, things did get worse!
So I stopped worrying and lo and behold, things did get worse!
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Oldtimer
- No Gold Stars Yet

- Posts: 43
- Joined: Thu Oct 18, 2012 5:09 pm
- What Bike or Bikes Do You Own?: Yamaha Tenere XT600 1VJ
Honda Shadow VT1100C '85 - Location: The Netherlands
Re: Tenere 1VJ Rebuilding in the Netherlands
Couldn't find it but I do have a Workshop Manual.If you want a picture....
Type "workshop manual" in our search box
Problem is that I can not find the "static" timing settings.
So I set the crankshaft timing marks:

and then which flywheel mark should I see in the timing inspection hole


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Oldtimer
- No Gold Stars Yet

- Posts: 43
- Joined: Thu Oct 18, 2012 5:09 pm
- What Bike or Bikes Do You Own?: Yamaha Tenere XT600 1VJ
Honda Shadow VT1100C '85 - Location: The Netherlands
Re: Tenere 1VJ Rebuilding in the Netherlands
Maybe somebody can set his piston at TDC, look through the "timing hole" and tell me which mark he sees
