I am in the process of converting a 2001 TT600R (kickstart only) to an electric start - much like Yamaha did for the TT600RE in 2004.
Part of this conversion involved swapping the TTR crankshaft for a 3AJ XT600 one to get the longer crank taper end for the starter gear and associated parts. The engine is now effectively a 3AJ one with a TTR gearbox and primary gearing.
One thing that bothered me was the additional weight being added to the crank with all the extra components for the e-start. I like the throttle response of the original TTR engine, and am concerned that this will be lost by doing this conversion due to the additional rotating mass.
So I started looking into alternative cranks and flywheels that might suit. It appears the 2003 era raptors have a T-bone style crank and smaller flywheel that may fit, and some of the XT660 around that time also did.
Via the forum search, I saw that there were a few posts about people considering crank swaps to use the 660 versions, but no-one seems to have posted about a finished result.
Did anyone actually do this crank swap, and was there a substantial weight loss on the crank?
Thanks,
Peter
Crankshaft rotating mass reduction?
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jibber
- Dashingly Handsome

- Posts: 1666
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- What Bike or Bikes Do You Own?: 2 1vj's, 2 3aj's none complete and a mountain of parts
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- Location: Gloucester. UK
Re: Crankshaft rotating mass reduction?
I remember posting about the Raptor crank but was assured it would not fit, looks mighty similar.
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flipper
- No Gold Stars Yet

- Posts: 44
- Joined: Sat Mar 16, 2013 10:12 pm
- What Bike or Bikes Do You Own?: TT600, TT600R, XR200R, AJP PR4, WR250Z
- Previously Owned Bikes: KTM500EXC, YZ250, XR500R, TT600K, KX420, KDX175, Can-am MX3 250
- Location: VIC, Australia
Re: Crankshaft rotating mass reduction?
Thanks for the reply.
I'm keeping my fingers crossed that someone on here has actually tried it, and has either had success, or has a detailed reason why it didn't work.
I'm keeping my fingers crossed that someone on here has actually tried it, and has either had success, or has a detailed reason why it didn't work.
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jibber
- Dashingly Handsome

- Posts: 1666
- Joined: Sat Jun 23, 2012 6:29 pm
- What Bike or Bikes Do You Own?: 2 1vj's, 2 3aj's none complete and a mountain of parts
- Previously Owned Bikes: Quite a few
- Location: Gloucester. UK
Re: Crankshaft rotating mass reduction?
Search 'raptor' under my posts, xtrider I think it was
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flipper
- No Gold Stars Yet

- Posts: 44
- Joined: Sat Mar 16, 2013 10:12 pm
- What Bike or Bikes Do You Own?: TT600, TT600R, XR200R, AJP PR4, WR250Z
- Previously Owned Bikes: KTM500EXC, YZ250, XR500R, TT600K, KX420, KDX175, Can-am MX3 250
- Location: VIC, Australia
Re: Crankshaft rotating mass reduction?
Thanks - I missed that one somehow. Sounds like this idea is a 'non-starter' then.