Crankshaft rotating mass reduction?

Cylinder head, Barrel, Gearbox, Crank
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flipper
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What Bike or Bikes Do You Own?: TT600, TT600R, XR200R, AJP PR4, WR250Z
Previously Owned Bikes: KTM500EXC, YZ250, XR500R, TT600K, KX420, KDX175, Can-am MX3 250
Location: VIC, Australia

Crankshaft rotating mass reduction?

Post by flipper »

I am in the process of converting a 2001 TT600R (kickstart only) to an electric start - much like Yamaha did for the TT600RE in 2004.

Part of this conversion involved swapping the TTR crankshaft for a 3AJ XT600 one to get the longer crank taper end for the starter gear and associated parts. The engine is now effectively a 3AJ one with a TTR gearbox and primary gearing.

One thing that bothered me was the additional weight being added to the crank with all the extra components for the e-start. I like the throttle response of the original TTR engine, and am concerned that this will be lost by doing this conversion due to the additional rotating mass.

So I started looking into alternative cranks and flywheels that might suit. It appears the 2003 era raptors have a T-bone style crank and smaller flywheel that may fit, and some of the XT660 around that time also did.

Via the forum search, I saw that there were a few posts about people considering crank swaps to use the 660 versions, but no-one seems to have posted about a finished result.

Did anyone actually do this crank swap, and was there a substantial weight loss on the crank?

Thanks,
Peter
jibber
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Re: Crankshaft rotating mass reduction?

Post by jibber »

I remember posting about the Raptor crank but was assured it would not fit, looks mighty similar.
flipper
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Posts: 44
Joined: Sat Mar 16, 2013 10:12 pm
What Bike or Bikes Do You Own?: TT600, TT600R, XR200R, AJP PR4, WR250Z
Previously Owned Bikes: KTM500EXC, YZ250, XR500R, TT600K, KX420, KDX175, Can-am MX3 250
Location: VIC, Australia

Re: Crankshaft rotating mass reduction?

Post by flipper »

Thanks for the reply.
I'm keeping my fingers crossed that someone on here has actually tried it, and has either had success, or has a detailed reason why it didn't work.
jibber
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Posts: 1666
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What Bike or Bikes Do You Own?: 2 1vj's, 2 3aj's none complete and a mountain of parts
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Re: Crankshaft rotating mass reduction?

Post by jibber »

Search 'raptor' under my posts, xtrider I think it was
flipper
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Posts: 44
Joined: Sat Mar 16, 2013 10:12 pm
What Bike or Bikes Do You Own?: TT600, TT600R, XR200R, AJP PR4, WR250Z
Previously Owned Bikes: KTM500EXC, YZ250, XR500R, TT600K, KX420, KDX175, Can-am MX3 250
Location: VIC, Australia

Re: Crankshaft rotating mass reduction?

Post by flipper »

Thanks - I missed that one somehow. Sounds like this idea is a 'non-starter' then.
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