Fuel tap problems

Post Reply
denviks
No Gold Stars Yet
No Gold Stars Yet
Posts: 10
Joined: Tue Oct 27, 2015 6:59 pm
What Bike or Bikes Do You Own?: xt 600
Location: Gosport, UK

Fuel tap problems

Post by denviks »

Hello all. I'm hoping someone can offer some advice. Ive just rebuilt both my fuel taps as they leaked quiet badly. I used a good quality kit. Once done I put fresh fuel in and it started seeping out of the 2 bolt holes on both taps... Is there meant to be a fibre washer on these bolts?
kevingrahambutler

Re: Fuel tap problems

Post by kevingrahambutler »

A rubber o ring on each I think
User avatar
Mezo
Dashingly Handsome
Dashingly Handsome
Posts: 6108
Joined: Wed Mar 23, 2011 11:01 am
What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
Location: Queensland Australia
Contact:

Re: Fuel tap problems

Post by Mezo »

Yep part number 90202-06010-00

But double check that number against the fiche.

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
denviks
No Gold Stars Yet
No Gold Stars Yet
Posts: 10
Joined: Tue Oct 27, 2015 6:59 pm
What Bike or Bikes Do You Own?: xt 600
Location: Gosport, UK

Re: Fuel tap problems

Post by denviks »

thanks guys. im not sure if that part number is the kit i ordered. here is a picture of the kit i bought for each side

Image

it was an easy job to be honest. i cleaned everything really well.

Image

you can see the old seal in there. i put the new one in after cleaning it all up...is this the seal you are refering to?

Image

all installed and ready to go. but as soon as i put fuel in , it leaked down the threads of the main to bolts. its as if they go straight into the tank and the fuel is running down them and dripping
User avatar
Mezo
Dashingly Handsome
Dashingly Handsome
Posts: 6108
Joined: Wed Mar 23, 2011 11:01 am
What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
Location: Queensland Australia
Contact:

Re: Fuel tap problems

Post by Mezo »

I thought it was a fibrous washer used? been ages since i did mine, Yamaha`s description is WASHER,PLATE :scratch: useful.

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
steveloomis
Financial
Financial
Posts: 230
Joined: Sat Aug 10, 2013 5:03 pm
What Bike or Bikes Do You Own?: 81 RD350LC w/84 RZ engine
85 RZ350
84 XT600
86 XT600
Previously Owned Bikes: Honda 50's, 90's, Yamaha Twin 100, 68 DT1, '73 DT-3, 73 RD350, '77 DT250
Location: Oklahoma, USA

Re: Fuel tap problems

Post by steveloomis »

That is correct, a fiber washer goes under each screw. they seal against the flange of the screw. I usually put a bit of Yamabond on the seal between the tank and fuel valve. No leaks.
denviks
No Gold Stars Yet
No Gold Stars Yet
Posts: 10
Joined: Tue Oct 27, 2015 6:59 pm
What Bike or Bikes Do You Own?: xt 600
Location: Gosport, UK

Re: Fuel tap problems

Post by denviks »

massive thanks guys....i will be off out first thing to buy some fibre washers...i will let you know how it goes slywink:
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Fuel tap problems

Post by GeoffD »

I use copper washers on the tap bolts, I also anneal them first
The future is not what it used to be....
User avatar
xtrider
Financial
Financial
Posts: 550
Joined: Mon Jun 17, 2013 11:21 pm
What Bike or Bikes Do You Own?: 88 XT600 Yamaha , , 525XC KTM, '96 Kawasaki KLX650 , '05 Suzuki DRZ400, Suzuki LTR450
Previously Owned Bikes: 91 DR 650 Suzuki, 81 DS250 Suzuki, 73 ?250 Yamaha ,05 KLR650 , '02 DR650 Suzuki, Honda XL600R
Location: Wisconsin, USA

Re: Fuel tap problems

Post by xtrider »

I bought a bag of sealing washers (MC Master Carr), they have a rubber inside with a steel outer strip to contain the rubber . I also usually put a little Moto Seal on the bolt threads themselves just to create a second line of defense. Don't get carries away with the amount , just enough to fill the voids and let sit overnight to cure fully. RVT won't work.





.
'08 Husqvarna TE510 .. //..'05 Suzuki DRZ470 stroker bbore..//..'95 & '96 Kawasaki KLX650 ..//..'88 XT600 ..//.. '86XT600(body)3TB hi comp motor ..//.. '06 Suzuki LTR450 ..//
'09 525XC KTM .. //.. '85 XT600/660 (660 Raptor bottom)
Post Reply