Front brake problem

Butcherbird
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What Bike or Bikes Do You Own?: Yamaha XT600 34L
Location: Darkest North Yorkshire, not Scarborough, UK

Front brake problem

Post by Butcherbird »

Hi, The front brake had not been all that good so thought I would put new pads in and change the fluid but I can't get a brake at all now.
I can see the piston moving out about 1 mm when I pump the lever but it springs back in and there is only a dribble of fluid comes out of the bleed nipple ( have tried the filling from the bottom method mentioned somewhere on here). I striped the master cylinder and everything looks in good condition in there but I still looked into putting new seals in but am having trouble finding someone selling any that fit, ones that people sell claiming they are for this model are about 2 mm too big in diameter.
Any ideas?
XT600 34L, 1983
ActionManMelb
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Re: Front brake problem

Post by ActionManMelb »

The piston in the master cylinder MUST be able to move back far enough to expose the compensating port. The port is a small hole connecting the reservoir to the cylinder. The first 1mm of piston travel blocks the port and enables pressure to build. Adjustment of the distance screw on the lever is a critical to make things work.
"Don't worry," he said, "things could be worse ........."
So I stopped worrying and lo and behold, things did get worse!
Butcherbird
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Re: Front brake problem

Post by Butcherbird »

Thanks, backed the screw off and managed to get a bit of brake, pumped a lot more fluid through with no sign of any air but lever still feels spongy and almost comes right back to the grip.
XT600 34L, 1983
xtzrick
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Re: Front brake problem

Post by xtzrick »

Hi Butcherbird

Adjust the screw so you have 2-5mm free play on the end of the brake lever.

Your new pads will need bedding in, after about 100 miles the brake should get stronger smile:

Rick
itchywheels
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Re: Front brake problem

Post by itchywheels »

Greetings Butcherbird

It's a good idea to put where you are from. If your not too far away I or possibly another member could help :thumb:
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Mezo
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Re: Front brake problem

Post by Mezo »

itchywheels wrote:Greetings Butcherbird

It's a good idea to put where you are from. If your not too far away I or possibly another member could help :thumb:
I put everyone's rough area in for them for that exact reason, Butcherbird edited there profile & removed the info & i have put it back in.

BUTCHERBIRD IS IN SCARBOROURGH :lol:

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
ActionManMelb
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Re: Front brake problem

Post by ActionManMelb »

Shoot, If I had known he was from Scarborough I may not have been as forthcoming with help! :lol:
No wonder he wants to keep it a secret.

BTW Butcherbird, welcome to the Tenere forum .
"Don't worry," he said, "things could be worse ........."
So I stopped worrying and lo and behold, things did get worse!
Eric66
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Re: Front brake problem

Post by Eric66 »

Hey Butcherbird, also check that the adjusting screw on the lever is not hitting the switch-throttle housing when you pull the lever in which does not give you full travel of the master cylinder!!! I spent 2 weeks trying to get a solid lever then found out the screw was hitting the housing just before full travel, felt like a real :DICKHEAD: Just had to move the master by 2mm away from the housing.
Regards Eric
Butcherbird
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What Bike or Bikes Do You Own?: Yamaha XT600 34L
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Re: Front brake problem

Post by Butcherbird »

I wondered where the scarborough thing had come from, google keeps claiming I am from there as well, I'm about 60 miles west.

Checked the lever and can't find anything catching, the brake performance on the road does seem better even though the feel on the lever is not very good, I presume there is no air in there now as the feel of lever had not changed overnight.
XT600 34L, 1983
itchywheels
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Re: Front brake problem

Post by itchywheels »

Are you from Carlton ?
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