1VJ Resto Journey

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ruudeiman
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Joined: Mon Jun 05, 2023 2:32 pm
What Bike or Bikes Do You Own?: Yamaha xt600 1vj, Honda cb 500 four, Jawa 350/638,
Previously Owned Bikes: gilera rc 125, kx 125
Location: Estonia

1VJ Resto Journey

Post by ruudeiman »

Hello all!

I decided to write about my resto journey with my 1VJ. I bought the bike in 2023 and loved it ever since. I have done some things over the years but this winter I decided to strip it down and make it all good and new again. Main goal was to make it mechaically sound and tight. The plastics and tank wont be painted or restored (because I would ruin them quite quick).

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This is what it looked like when I bought it. It had panniers and some things on it that I removed the second I got it home. I have never been a big fan of hard panniers let alone plastic panniers. Main issues were only cosmetic so I was happy none the less.

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First changes were the handlebars, plastics and front mudguard.

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At some point I bought an original seat and covered it with a new cover. The Yamaha lettering is embroidered. Also added an Arrow exhaust. This is what it looked like before I stripped it and started the restoration. Next post I will cover what I have done so far.
Last edited by ruudeiman on Thu Feb 06, 2025 3:16 pm, edited 1 time in total.
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Major Tom
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Posts: 21
Joined: Fri Jul 24, 2015 11:32 am
What Bike or Bikes Do You Own?: 1988 XT600 Z Tenere (3AJ)
1976 Honda CB400/4
1984 Honda 125 Superdream
1986 Kawasaki GPZ600R
2022 Honda VFR800
Previously Owned Bikes: Suzuki GSXR
Honda Blackbird
Honda XR400
Ducati Monster
Location: France.

Re: 1VJ Resto Journey

Post by Major Tom »

Looking forward to seeing it.
May motivate me to get on with my 3AJ
good luck!
Cheers :guinness:
Nigel
Debutant restorer with plenty of projects to go at!!
ruudeiman
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Posts: 7
Joined: Mon Jun 05, 2023 2:32 pm
What Bike or Bikes Do You Own?: Yamaha xt600 1vj, Honda cb 500 four, Jawa 350/638,
Previously Owned Bikes: gilera rc 125, kx 125
Location: Estonia

Re: 1VJ Resto Journey

Post by ruudeiman »

First things i did was stripping it down completly to send the frame parts to powdercoating, bolts and nuts to zinc plating and see what parts to order. I had an idea at some time to use a 34L rear swing arm (I had bought the swing arm and brake cover beforehand) but there were little to no info of the fitment. Now I know that the frame on no electric start models is 10mm narrower than the electric start ones and also the 1vj sprocket carrier did not fit in with the wheel. I kind of buried the idea of an aluminium swing arm on my tenere but it got digged up when I saw one sprocket carrier for sale in my country for 15 euros so I decided to try.

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I still have the original swing arm so even if I dont succeed I can always go back to original (I powder coated it anyways so that I have a clean one at hand).

Things that I did to fit the 34L swing arm:
1. I used 34L brake cover and sprocket carrier with bushings.
2. Under the sprocket carrier there are 10mm wide aluminium bushings/washers.
3. Machined a spacer on the end of the swing arm and used the 1vj bushings (as seen on photo below)

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Okay.. enough about the swing arm. Other upgrades that I did to the frame (engine stuff in another time):

1. Yss rear shock.
2. Yss front springs
3. Bosley-s pegs (rally size)
4. Bar risers (yet to be installed)
5. Rim locks
cadno
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Joined: Fri May 06, 2016 9:38 am
What Bike or Bikes Do You Own?: lot's of Yamahas, quite a few Montesas, two BMWs a KTM and a GPZ1100
Previously Owned Bikes: Far too many to list
Location: Bangor UK

Re: 1VJ Resto Journey

Post by cadno »

Looking good.
As I've said many times before, the 1VJ style is the prettiest of the Teneres for me. It looks like a desert racer as standard.
I have a very similar one smile:
I've had an interest in putting the 34L/55W swing arm in one for a while, or even something off an MX bike.
How much weight do you think it saves?
Peen
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Posts: 94
Joined: Mon Apr 22, 2019 7:15 pm
What Bike or Bikes Do You Own?: 1988 XT600 Tenere 3AJ, Tenere 700
Location: UK

Re: 1VJ Resto Journey

Post by Peen »

I know its a minor detail, but rather than bar risers, you might want to try getting some standard original bar clamps from a 3aj as they are about an inch taller than the 1vj clamps and saves having unsightly aftermarket bar risers. Just a thought.
donnybach
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Posts: 630
Joined: Fri Jul 15, 2016 3:35 pm
What Bike or Bikes Do You Own?: tenere 1vj
Tenere 700
Previously Owned Bikes: blade, cbr6
Location: Cardiff, UK

Re: 1VJ Resto Journey

Post by donnybach »

Or choose one of the many different shapes renthals. Takes some work mind to get the right one.
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