1VJ carb - Is this one repairable?

Airbox, Fuelpump, Carburettor
Post Reply
Scumfrog
On the ladder
On the ladder
Posts: 127
Joined: Sat May 15, 2021 7:31 am
What Bike or Bikes Do You Own?: 1VJ
59x
43F
Previously Owned Bikes: quite a few off and on.
Location: Cymru

1VJ carb - Is this one repairable?

Post by Scumfrog »

This recently came into my possession.

It looks like water ingress into the cap of the secondary carb., but a lot of it's more like a brown chalk than any rust I've seen before.

The slide is seized, and the only thing I can think of is to soak it in some rust remover.

Image


Image
Last edited by Scumfrog on Wed Jul 12, 2023 10:39 am, edited 1 time in total.
Scumfrog
On the ladder
On the ladder
Posts: 127
Joined: Sat May 15, 2021 7:31 am
What Bike or Bikes Do You Own?: 1VJ
59x
43F
Previously Owned Bikes: quite a few off and on.
Location: Cymru

Re: 1VJ carb - Is this one repairable?

Post by Scumfrog »

The primary carb seems OK, just some white powder came out. I didn't think I'd ever get the float valve seat out, but it came out quite easily. Overall all jets / mechanicals etc seem fairly good condition. Believe it or not.

The brown chunks are out of the top of the secondary carb,

Image
jibber
Dashingly Handsome
Dashingly Handsome
Posts: 1666
Joined: Sat Jun 23, 2012 6:29 pm
What Bike or Bikes Do You Own?: 2 1vj's, 2 3aj's none complete and a mountain of parts
Previously Owned Bikes: Quite a few
Location: Gloucester. UK

Re: 1VJ carb - Is this one repairable?

Post by jibber »

It's surprising what will clean up
charliext1vj
Halfway there
Halfway there
Posts: 321
Joined: Sun Mar 29, 2015 11:12 am
What Bike or Bikes Do You Own?: 2 XT600s -1VJ, BSA Bantam Trail, CRF1000, BSA B25 if I can find all the bits!
Previously Owned Bikes: too many to list - XT600s, cr500, KTM 990 Adv, VFR800, RDs, DTs
Location: Bath, UK

Re: 1VJ carb - Is this one repairable?

Post by charliext1vj »

I have been using a cheap ultrasonic cleaner for aluminium parts - brilliant for carbs and not expensive
donnybach
Almost there
Almost there
Posts: 630
Joined: Fri Jul 15, 2016 3:35 pm
What Bike or Bikes Do You Own?: tenere 1vj
Tenere 700
Previously Owned Bikes: blade, cbr6
Location: Cardiff, UK

Re: 1VJ carb - Is this one repairable?

Post by donnybach »

Yeah the sonic tanks will do a good job, then soak it in solvent overnight and airline it all clear after. I reckon with new seals etc she’ll be lovely.
Scumfrog
On the ladder
On the ladder
Posts: 127
Joined: Sat May 15, 2021 7:31 am
What Bike or Bikes Do You Own?: 1VJ
59x
43F
Previously Owned Bikes: quite a few off and on.
Location: Cymru

Re: 1VJ carb - Is this one repairable?

Post by Scumfrog »

I have an ultrasonic, and I've used it a lot in the past, but I didn't think it would touch this, so straight into rust dissolving solution it went.
The brown look is just the photo, it's bright silver, after a quick wire brushing.

Image

Next the primary carb, in the sonic. What solution are you lot using for that? I've used soapy water before, which works, but it takes several 30 minute sessions. And when you refer to solvent, which one's the best?
donnybach
Almost there
Almost there
Posts: 630
Joined: Fri Jul 15, 2016 3:35 pm
What Bike or Bikes Do You Own?: tenere 1vj
Tenere 700
Previously Owned Bikes: blade, cbr6
Location: Cardiff, UK

Re: 1VJ carb - Is this one repairable?

Post by donnybach »

Vinegar in water is one cheap fluid. Used it on mine as a trial. (Thought sonic cleaners were bullshit before I tried one). Worked well.
charliext1vj
Halfway there
Halfway there
Posts: 321
Joined: Sun Mar 29, 2015 11:12 am
What Bike or Bikes Do You Own?: 2 XT600s -1VJ, BSA Bantam Trail, CRF1000, BSA B25 if I can find all the bits!
Previously Owned Bikes: too many to list - XT600s, cr500, KTM 990 Adv, VFR800, RDs, DTs
Location: Bath, UK

Re: 1VJ carb - Is this one repairable?

Post by charliext1vj »

I have tried a few different solutions, from parts cleaning fluid, just water and lemon based floor cleaning liquid (dont tell the wife). Water works ok but something with a cleaner is fine. I would be cautious with vineger or anthing with salts as the stainless tank would probably be eaten away over time.
Scumfrog
On the ladder
On the ladder
Posts: 127
Joined: Sat May 15, 2021 7:31 am
What Bike or Bikes Do You Own?: 1VJ
59x
43F
Previously Owned Bikes: quite a few off and on.
Location: Cymru

Re: 1VJ carb - Is this one repairable?

Post by Scumfrog »

I'm using deionised water with some ecomentalist washing up liquid. Not had a problem with it and seems to work well. I'm surprised that water alone works well - I thought the detergent would be needed to hold the oil based grunge. I've considered some isopropyl alcohol in the mix to help dissolve the hydrocarbons, but it doesn't seem necessary.
I do recommend the rust dissolver, if required, beforehand- it doesn't affect the aluminium or the rubber and cleans up the steel / galvanised parts really well.
Scumfrog
On the ladder
On the ladder
Posts: 127
Joined: Sat May 15, 2021 7:31 am
What Bike or Bikes Do You Own?: 1VJ
59x
43F
Previously Owned Bikes: quite a few off and on.
Location: Cymru

Re: 1VJ carb - Is this one repairable?

Post by Scumfrog »

It turned out quite nice.


Image

Image
Post Reply