Hole in left hand (clutch?) cover

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kiksekage
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Hole in left hand (clutch?) cover

Post by kiksekage »

Hey!

I bought a 1VJ early last year and she was a bit of a lemon. Had to have the starter motor clutch changed since the old one was toast and now i tried my luck with a top end rebuild since she was a smoky one and liked to drink oil like there was no tomorrow. Turns out the old piston was 2 mm out of size and there were no piston oil seals mounted :star:

I slapped it all together best i could, this being my very first attempt at anything even remotely this complex, and it worked, she fired up, slapped a little in the pistons but nothing that wasnt to be expected.
On the first run the tachometer cut out, so i pull in to have a look at the drive and when i do so the bike tips falls over to the left and the shifter arm gets knocked into the engine. Now i am left with a decently sized in the left hand (clutch?) cover.

I wanted to hear if any of you had any experience with welding these covers or if its just too much of a hassle to do so. I might know someone who could weld it for me (since i sure cant!), but would it make sense? Should i rather try and source another one? Ill try to take the cover off this weekend and posted updated pictures.

Here is the lovely new ventilation hole i acquired:

Image

Image

And hey, first post! :nannawave:
jibber
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Re: Hole in left hand (clutch?) cover

Post by jibber »

Clutch is under the right cover, it would probably be easier just to change the cover for a second hand one, it should not be to hard or expensive to find one on the likes of e bay, but you may have to swap your stator over, as that is secured to the case.


rough one in Germany
https://www.ebay.co.uk/itm/Yamaha-XT-60 ... Swettak~Ph

another in Germany
https://www.ebay.co.uk/itm/Yamaha-XT-60 ... SwucFak~A4
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Mezo
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Re: Hole in left hand (clutch?) cover

Post by Mezo »

Yep bin job, i wouldn't even bother trying to weld it up.

Mezo.
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kiksekage
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Re: Hole in left hand (clutch?) cover

Post by kiksekage »

Okay, a new cover it is. Is it just a case of taking the old cover off and putting the new on, mounting the stator to the new one in the process? Im guessing there is no need for lowering the engine from the frame.
My manual doesn't have many hints towards a fix if it is even remotely 'cowboy'ish.

Thanks for the links!
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Re: Hole in left hand (clutch?) cover

Post by jibber »

Take off, swap stator, new gasket and o rings,put on.
Can't think of anything else, motor stays in place, ah new oil.
kiksekage
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Re: Hole in left hand (clutch?) cover

Post by kiksekage »

Perfect, thanks a bunch for the help!
jibber
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Re: Hole in left hand (clutch?) cover

Post by jibber »

You may want to take the starter off also.
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Re: Hole in left hand (clutch?) cover

Post by GeoffD »

Get yourself an impact screwdriver to take the screws out of the stator, they're a bastard to get out & if you chew 'em up you've had it :nod:
The future is not what it used to be....
kiksekage
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Re: Hole in left hand (clutch?) cover

Post by kiksekage »

Ill get myself on of those, probably could have used one in the top end rebuild smile:
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