
A 3AJ Rebuild getting ready for Sandraiders 2026
-
charliext1vj
- Halfway there

- Posts: 321
- Joined: Sun Mar 29, 2015 11:12 am
- What Bike or Bikes Do You Own?: 2 XT600s -1VJ, BSA Bantam Trail, CRF1000, BSA B25 if I can find all the bits!
- Previously Owned Bikes: too many to list - XT600s, cr500, KTM 990 Adv, VFR800, RDs, DTs
- Location: Bath, UK
-
firestarter_phil
- No Gold Stars Yet

- Posts: 46
- Joined: Mon Jul 21, 2025 6:53 pm
- What Bike or Bikes Do You Own?: 1988 XT600Z 3AJ - White / Red
Honda Fireblade 2009
Honda Fireblade 2017
ZX10R 2016
Re: A 3AJ Rebuild getting ready for Sandraiders 2026
Thanks - that makes sense now I look at it.
Just had a go at moving but becasue my one is an aftermarket one, with the extra cooling fins on it it won't fit in that gap between the battery box and the rear mudguard.
I will get hold of an OEM and fit it in there. Might leave the aftermarket one as a 'backup' in case the rectifier becomes a 'rectum frier' and overheats. Something I have had happen before!
Appreciate the image and guidance.
Just had a go at moving but becasue my one is an aftermarket one, with the extra cooling fins on it it won't fit in that gap between the battery box and the rear mudguard.
I will get hold of an OEM and fit it in there. Might leave the aftermarket one as a 'backup' in case the rectifier becomes a 'rectum frier' and overheats. Something I have had happen before!
Appreciate the image and guidance.
-
firestarter_phil
- No Gold Stars Yet

- Posts: 46
- Joined: Mon Jul 21, 2025 6:53 pm
- What Bike or Bikes Do You Own?: 1988 XT600Z 3AJ - White / Red
Honda Fireblade 2009
Honda Fireblade 2017
ZX10R 2016
Re: A 3AJ Rebuild getting ready for Sandraiders 2026
A quick update.
Have now done 300 miles over the past couple of weeks with a few bolt tightens after each journey, but nothing untoward to report.
Have drained the oil, changed the filter again and refilled with new oil so now get some more rides in to get used to it.
Did 60 miles off-road today with the two other 3AJs that are doing Morocco this coming spring and despite the horrific weather we had a great ride out.
url=https://postimg.cc/622GJJ73]
[/url]


[
Have now done 300 miles over the past couple of weeks with a few bolt tightens after each journey, but nothing untoward to report.
Have drained the oil, changed the filter again and refilled with new oil so now get some more rides in to get used to it.
Did 60 miles off-road today with the two other 3AJs that are doing Morocco this coming spring and despite the horrific weather we had a great ride out.
url=https://postimg.cc/622GJJ73]
[/url]

[
-
AndyL
- No Gold Stars Yet

- Posts: 7
- Joined: Tue Nov 04, 2025 1:03 pm
- What Bike or Bikes Do You Own?: Yamaha XTZ600 Tenere (3AJ)
- Location: South West
Re: A 3AJ Rebuild getting ready for Sandraiders 2026
Looking really good Phil....Thanks for your tips and advice. My Engine is with the engine builder and I asked him aswell to... ''have a quick look at the top end''. Hoping for a progress update at the end of this week.
-
firestarter_phil
- No Gold Stars Yet

- Posts: 46
- Joined: Mon Jul 21, 2025 6:53 pm
- What Bike or Bikes Do You Own?: 1988 XT600Z 3AJ - White / Red
Honda Fireblade 2009
Honda Fireblade 2017
ZX10R 2016
-
firestarter_phil
- No Gold Stars Yet

- Posts: 46
- Joined: Mon Jul 21, 2025 6:53 pm
- What Bike or Bikes Do You Own?: 1988 XT600Z 3AJ - White / Red
Honda Fireblade 2009
Honda Fireblade 2017
ZX10R 2016
Re: A 3AJ Rebuild getting ready for Sandraiders 2026
Hi there everyone,
Sorry I didn’t get a chance to post during the week. It was a pretty intense schedule which they set for us this year at Sandraiders and we were doing over 300km days every day!
What can I say - the absolute best and toughest experience of my life!! I recommend to anyone to do this.
How did the bike do?
It performed without fault. Literally not one issue from the very start to finish and we put it through to incredible challenging dune, fesh fesh and mountain rock sections and at now point did it miss a beat.
I couldn’t be prouder of the bike and the way it handled everything out in front of it.
Is it heavier than the XRs? Yes! Does it have less power? Yes! Do either of those things make it any less capable? NO!!!!
I highly recommend this event to anyone on here and my build list is 100% bang on










Sorry I didn’t get a chance to post during the week. It was a pretty intense schedule which they set for us this year at Sandraiders and we were doing over 300km days every day!
What can I say - the absolute best and toughest experience of my life!! I recommend to anyone to do this.
How did the bike do?
It performed without fault. Literally not one issue from the very start to finish and we put it through to incredible challenging dune, fesh fesh and mountain rock sections and at now point did it miss a beat.
I couldn’t be prouder of the bike and the way it handled everything out in front of it.
Is it heavier than the XRs? Yes! Does it have less power? Yes! Do either of those things make it any less capable? NO!!!!
I highly recommend this event to anyone on here and my build list is 100% bang on










-
Missinglink
- On the ladder

- Posts: 78
- Joined: Sun Aug 28, 2022 8:51 pm
- What Bike or Bikes Do You Own?: Tenere 55W .... T7 and too many others
- Location: Scotland
-
Barryn
- No Gold Stars Yet

- Posts: 49
- Joined: Tue Nov 22, 2022 1:40 am
- What Bike or Bikes Do You Own?: BMW 1250
- Previously Owned Bikes: Motorcross back in the day.
- Location: Carlisle. UK
Re: A 3AJ Rebuild getting ready for Sandraiders 2026
Great job, super pictures of what looks to be a fantastic event.
Glad you and the bike are back in one piece.

Glad you and the bike are back in one piece.
-
James0541
- No Gold Stars Yet

- Posts: 21
- Joined: Sun Aug 11, 2024 5:34 pm
- What Bike or Bikes Do You Own?: XTZ750 Super Tenere
Re: A 3AJ Rebuild getting ready for Sandraiders 2026
Fantastic, well done.





