My 3AJ rebuild

steveloomis
Financial
Financial
Posts: 230
Joined: Sat Aug 10, 2013 5:03 pm
What Bike or Bikes Do You Own?: 81 RD350LC w/84 RZ engine
85 RZ350
84 XT600
86 XT600
Previously Owned Bikes: Honda 50's, 90's, Yamaha Twin 100, 68 DT1, '73 DT-3, 73 RD350, '77 DT250
Location: Oklahoma, USA

Re: My 3AJ rebuild

Post by steveloomis »

keny72 wrote:Even I had hope to do a full rebuild, well I now notice I have to cut corners if I want the bike to be a runner next summer. Not just time is a issue, money will also be. So I have to cut where I can, but the heart, the engine, I try to do well, so I will not have to split it again after a short time. So it will become a ridable bike but not cosmetically the best. So wheels I will just take the rust of the spokes and paint them, and so on......A good thing is I have new tires, as the Michelin Siracs on the rims, even have some tread left have rock hard rubber....
Anyway the frame today did move from the corner to the main spot.
Image
Did remind me of some parts I do need to find, like a new set of foot pegs
Image
Suggestions on what pegs can be used are welcome. And sure looking for more off road capable onec that the stock onec.

You can't beat the stainless Steel ones shown in the vendors area. Bosley1980 makes them. I have 2 sets and they are fantastic. :star: :star:
keny72
Three to collect
Three to collect
Posts: 209
Joined: Mon Oct 27, 2014 6:20 pm
What Bike or Bikes Do You Own?: 1986 Honda VFR750Fx2, 1997 Honda Transalp 600, 1995 Honda SevenFifty, 2001 Kawa ZR7S, 1994 Kawa Zephyr 550, 1985 Yamaha FZ750
Previously Owned Bikes: 2004 Suzuki DL650, 1990 Yamaha FZR600, 1986 Yamaha IT200S, 2006 WR250 Husky, 2010 Yamaha XT1200Z, 1984 Suzuki RG250W, 2000 Honda VFR800FI, 1991 Honda VFR750F, 1987 Honda VFR750F, 1985 Honda CBX750F, 1986 Honda VFR750F, 1987 Transalp 600,, 1992 Honda CBR600F, 1997 Kawasaki KLE500, 2001 Suzuki Bandit600S, 1987 Kawasaki GPZ500S, 1982 Suzuki GS500 Katana, 1990 Yamaha FJ1200, 1982 Yamaha RD125LC, 1983 Yamaha DT125LC, 1990&1989 Yamaha XT600Z Tenere, 1981 IT465, 1985 KTM125GS x3, 1987 KTM125GS, 1989 KTM250GS, 1996 KTM400SC, 1994 Kawasaki KX125, 1992 Kawasaki KDX200, 1996 Suzuki RM250, 2006 KTM250SX, 1995, 1997 & 2002 CR125R, 1996 CR250R, 1981 Suzuki PE175, 1989 Suzuki TS250X, 2011 BMW R1200GS, 2005 KTM EXC250 Racing, 2009 Yamaha XT125X, 1995 XRV750, 1990 CBR1000F, 2000 Yamaha TRX850
Location: Finland

Re: My 3AJ rebuild

Post by keny72 »

steveloomis wrote: You can't beat the stainless Steel ones shown in the vendors area. Bosley1980 makes them. I have 2 sets and they are fantastic. :star: :star:
The next question then is will the hold my budget?

Was mainly thinking of what pegs might fit that the OEM? 3TB pegs?
User avatar
Mezo
Dashingly Handsome
Dashingly Handsome
Posts: 6108
Joined: Wed Mar 23, 2011 11:01 am
What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
Location: Queensland Australia
Contact:

Re: My 3AJ rebuild

Post by Mezo »

keny72 wrote:The next question then is will the hold my budget?
He makes standard pegs, or stainless steel version at extra price.

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
keny72
Three to collect
Three to collect
Posts: 209
Joined: Mon Oct 27, 2014 6:20 pm
What Bike or Bikes Do You Own?: 1986 Honda VFR750Fx2, 1997 Honda Transalp 600, 1995 Honda SevenFifty, 2001 Kawa ZR7S, 1994 Kawa Zephyr 550, 1985 Yamaha FZ750
Previously Owned Bikes: 2004 Suzuki DL650, 1990 Yamaha FZR600, 1986 Yamaha IT200S, 2006 WR250 Husky, 2010 Yamaha XT1200Z, 1984 Suzuki RG250W, 2000 Honda VFR800FI, 1991 Honda VFR750F, 1987 Honda VFR750F, 1985 Honda CBX750F, 1986 Honda VFR750F, 1987 Transalp 600,, 1992 Honda CBR600F, 1997 Kawasaki KLE500, 2001 Suzuki Bandit600S, 1987 Kawasaki GPZ500S, 1982 Suzuki GS500 Katana, 1990 Yamaha FJ1200, 1982 Yamaha RD125LC, 1983 Yamaha DT125LC, 1990&1989 Yamaha XT600Z Tenere, 1981 IT465, 1985 KTM125GS x3, 1987 KTM125GS, 1989 KTM250GS, 1996 KTM400SC, 1994 Kawasaki KX125, 1992 Kawasaki KDX200, 1996 Suzuki RM250, 2006 KTM250SX, 1995, 1997 & 2002 CR125R, 1996 CR250R, 1981 Suzuki PE175, 1989 Suzuki TS250X, 2011 BMW R1200GS, 2005 KTM EXC250 Racing, 2009 Yamaha XT125X, 1995 XRV750, 1990 CBR1000F, 2000 Yamaha TRX850
Location: Finland

Re: My 3AJ rebuild

Post by keny72 »

A update. Got a nice condission head in the mail the other day, well cosmetally not so good looking, as painted white and chipping, but the essential parts are in good nic. Its from a 2KF.

Also have orded some small parts.

Pics later
keny72
Three to collect
Three to collect
Posts: 209
Joined: Mon Oct 27, 2014 6:20 pm
What Bike or Bikes Do You Own?: 1986 Honda VFR750Fx2, 1997 Honda Transalp 600, 1995 Honda SevenFifty, 2001 Kawa ZR7S, 1994 Kawa Zephyr 550, 1985 Yamaha FZ750
Previously Owned Bikes: 2004 Suzuki DL650, 1990 Yamaha FZR600, 1986 Yamaha IT200S, 2006 WR250 Husky, 2010 Yamaha XT1200Z, 1984 Suzuki RG250W, 2000 Honda VFR800FI, 1991 Honda VFR750F, 1987 Honda VFR750F, 1985 Honda CBX750F, 1986 Honda VFR750F, 1987 Transalp 600,, 1992 Honda CBR600F, 1997 Kawasaki KLE500, 2001 Suzuki Bandit600S, 1987 Kawasaki GPZ500S, 1982 Suzuki GS500 Katana, 1990 Yamaha FJ1200, 1982 Yamaha RD125LC, 1983 Yamaha DT125LC, 1990&1989 Yamaha XT600Z Tenere, 1981 IT465, 1985 KTM125GS x3, 1987 KTM125GS, 1989 KTM250GS, 1996 KTM400SC, 1994 Kawasaki KX125, 1992 Kawasaki KDX200, 1996 Suzuki RM250, 2006 KTM250SX, 1995, 1997 & 2002 CR125R, 1996 CR250R, 1981 Suzuki PE175, 1989 Suzuki TS250X, 2011 BMW R1200GS, 2005 KTM EXC250 Racing, 2009 Yamaha XT125X, 1995 XRV750, 1990 CBR1000F, 2000 Yamaha TRX850
Location: Finland

Re: My 3AJ rebuild

Post by keny72 »

The pics:
Image

Image

Image

Image

Image

Image

Image

The rubbers that hold the speedo/dash needs to be replaced badly
Image

And I did find a set of passenger foot hangers
Image
Last edited by keny72 on Sun Dec 11, 2016 12:17 pm, edited 4 times in total.
Malkop
No Gold Stars Yet
No Gold Stars Yet
Posts: 13
Joined: Thu Nov 19, 2015 9:37 pm
What Bike or Bikes Do You Own?: Yamaha
XT600z 34l Tenere
XT350
TW200
Honda
XL250R
Previously Owned Bikes: Yamaha XT500
Honda XL185
Location: KwaZulu-Natal, SA

Re: My 3AJ rebuild

Post by Malkop »

Wow Keny. That's a hell of a project. Once I figure out how to upload pics onto this forum which is as old in technology as my 34l I'll show you mine. I guess Mezo would call my work tinkering rather than restoring so will do so in the 34l section. But I am lucky to have enjoyed riding it from the day I got it a few months back.
keny72
Three to collect
Three to collect
Posts: 209
Joined: Mon Oct 27, 2014 6:20 pm
What Bike or Bikes Do You Own?: 1986 Honda VFR750Fx2, 1997 Honda Transalp 600, 1995 Honda SevenFifty, 2001 Kawa ZR7S, 1994 Kawa Zephyr 550, 1985 Yamaha FZ750
Previously Owned Bikes: 2004 Suzuki DL650, 1990 Yamaha FZR600, 1986 Yamaha IT200S, 2006 WR250 Husky, 2010 Yamaha XT1200Z, 1984 Suzuki RG250W, 2000 Honda VFR800FI, 1991 Honda VFR750F, 1987 Honda VFR750F, 1985 Honda CBX750F, 1986 Honda VFR750F, 1987 Transalp 600,, 1992 Honda CBR600F, 1997 Kawasaki KLE500, 2001 Suzuki Bandit600S, 1987 Kawasaki GPZ500S, 1982 Suzuki GS500 Katana, 1990 Yamaha FJ1200, 1982 Yamaha RD125LC, 1983 Yamaha DT125LC, 1990&1989 Yamaha XT600Z Tenere, 1981 IT465, 1985 KTM125GS x3, 1987 KTM125GS, 1989 KTM250GS, 1996 KTM400SC, 1994 Kawasaki KX125, 1992 Kawasaki KDX200, 1996 Suzuki RM250, 2006 KTM250SX, 1995, 1997 & 2002 CR125R, 1996 CR250R, 1981 Suzuki PE175, 1989 Suzuki TS250X, 2011 BMW R1200GS, 2005 KTM EXC250 Racing, 2009 Yamaha XT125X, 1995 XRV750, 1990 CBR1000F, 2000 Yamaha TRX850
Location: Finland

Re: My 3AJ rebuild

Post by keny72 »

Malkop wrote: Once I figure out how to upload pics onto this forum which is as old in technology as my 34l
I only link these pics, actually uploaded on a other forum. pic hostage pages work usually ok to.
keny72
Three to collect
Three to collect
Posts: 209
Joined: Mon Oct 27, 2014 6:20 pm
What Bike or Bikes Do You Own?: 1986 Honda VFR750Fx2, 1997 Honda Transalp 600, 1995 Honda SevenFifty, 2001 Kawa ZR7S, 1994 Kawa Zephyr 550, 1985 Yamaha FZ750
Previously Owned Bikes: 2004 Suzuki DL650, 1990 Yamaha FZR600, 1986 Yamaha IT200S, 2006 WR250 Husky, 2010 Yamaha XT1200Z, 1984 Suzuki RG250W, 2000 Honda VFR800FI, 1991 Honda VFR750F, 1987 Honda VFR750F, 1985 Honda CBX750F, 1986 Honda VFR750F, 1987 Transalp 600,, 1992 Honda CBR600F, 1997 Kawasaki KLE500, 2001 Suzuki Bandit600S, 1987 Kawasaki GPZ500S, 1982 Suzuki GS500 Katana, 1990 Yamaha FJ1200, 1982 Yamaha RD125LC, 1983 Yamaha DT125LC, 1990&1989 Yamaha XT600Z Tenere, 1981 IT465, 1985 KTM125GS x3, 1987 KTM125GS, 1989 KTM250GS, 1996 KTM400SC, 1994 Kawasaki KX125, 1992 Kawasaki KDX200, 1996 Suzuki RM250, 2006 KTM250SX, 1995, 1997 & 2002 CR125R, 1996 CR250R, 1981 Suzuki PE175, 1989 Suzuki TS250X, 2011 BMW R1200GS, 2005 KTM EXC250 Racing, 2009 Yamaha XT125X, 1995 XRV750, 1990 CBR1000F, 2000 Yamaha TRX850
Location: Finland

Re: My 3AJ rebuild

Post by keny72 »

Ok fellows, like to wish you a Happy New Year 2016!

I just have the money to order what I need to get the bike together, or that´s what did belive.....before I took off the old tires to mount the new once

:omg:

Image

My wheels have same that did take Lemmy out, so I´m in for a other set of good wheels or new rims.....ok I keep saveing....I know I been warned :book:
Last edited by keny72 on Sun Dec 11, 2016 11:53 am, edited 1 time in total.
keny72
Three to collect
Three to collect
Posts: 209
Joined: Mon Oct 27, 2014 6:20 pm
What Bike or Bikes Do You Own?: 1986 Honda VFR750Fx2, 1997 Honda Transalp 600, 1995 Honda SevenFifty, 2001 Kawa ZR7S, 1994 Kawa Zephyr 550, 1985 Yamaha FZ750
Previously Owned Bikes: 2004 Suzuki DL650, 1990 Yamaha FZR600, 1986 Yamaha IT200S, 2006 WR250 Husky, 2010 Yamaha XT1200Z, 1984 Suzuki RG250W, 2000 Honda VFR800FI, 1991 Honda VFR750F, 1987 Honda VFR750F, 1985 Honda CBX750F, 1986 Honda VFR750F, 1987 Transalp 600,, 1992 Honda CBR600F, 1997 Kawasaki KLE500, 2001 Suzuki Bandit600S, 1987 Kawasaki GPZ500S, 1982 Suzuki GS500 Katana, 1990 Yamaha FJ1200, 1982 Yamaha RD125LC, 1983 Yamaha DT125LC, 1990&1989 Yamaha XT600Z Tenere, 1981 IT465, 1985 KTM125GS x3, 1987 KTM125GS, 1989 KTM250GS, 1996 KTM400SC, 1994 Kawasaki KX125, 1992 Kawasaki KDX200, 1996 Suzuki RM250, 2006 KTM250SX, 1995, 1997 & 2002 CR125R, 1996 CR250R, 1981 Suzuki PE175, 1989 Suzuki TS250X, 2011 BMW R1200GS, 2005 KTM EXC250 Racing, 2009 Yamaha XT125X, 1995 XRV750, 1990 CBR1000F, 2000 Yamaha TRX850
Location: Finland

Re: My 3AJ rebuild

Post by keny72 »

I have come to the point where I wounder if I shold stop, part it out and buy a other bike, or keep this as spare ond buy a other 3AJ and hopfully a better one.... Sold my old 2 stroke RG250 that I didn´t ride for years after a deer hit so I have some cash to spare. Biggest issue here is time, I dont have time/its limited how much to be in the garage and work on bikes whit a family that involve 2 spechal demand kids and a wife whit depression.... I have found 2 bikes that fit both ideas. Other is a other 1990 3AJ that is painted flat black...
Image
was a bit different under the black rubber coat
Image
would fit the tank as panels from my current garage thropy on it in that case...and enjoy it.

and the other is a 1992 Tenere 3YF
Image
Image
Image

choices, choices..........
Last edited by keny72 on Sun Dec 11, 2016 12:12 pm, edited 2 times in total.
keny72
Three to collect
Three to collect
Posts: 209
Joined: Mon Oct 27, 2014 6:20 pm
What Bike or Bikes Do You Own?: 1986 Honda VFR750Fx2, 1997 Honda Transalp 600, 1995 Honda SevenFifty, 2001 Kawa ZR7S, 1994 Kawa Zephyr 550, 1985 Yamaha FZ750
Previously Owned Bikes: 2004 Suzuki DL650, 1990 Yamaha FZR600, 1986 Yamaha IT200S, 2006 WR250 Husky, 2010 Yamaha XT1200Z, 1984 Suzuki RG250W, 2000 Honda VFR800FI, 1991 Honda VFR750F, 1987 Honda VFR750F, 1985 Honda CBX750F, 1986 Honda VFR750F, 1987 Transalp 600,, 1992 Honda CBR600F, 1997 Kawasaki KLE500, 2001 Suzuki Bandit600S, 1987 Kawasaki GPZ500S, 1982 Suzuki GS500 Katana, 1990 Yamaha FJ1200, 1982 Yamaha RD125LC, 1983 Yamaha DT125LC, 1990&1989 Yamaha XT600Z Tenere, 1981 IT465, 1985 KTM125GS x3, 1987 KTM125GS, 1989 KTM250GS, 1996 KTM400SC, 1994 Kawasaki KX125, 1992 Kawasaki KDX200, 1996 Suzuki RM250, 2006 KTM250SX, 1995, 1997 & 2002 CR125R, 1996 CR250R, 1981 Suzuki PE175, 1989 Suzuki TS250X, 2011 BMW R1200GS, 2005 KTM EXC250 Racing, 2009 Yamaha XT125X, 1995 XRV750, 1990 CBR1000F, 2000 Yamaha TRX850
Location: Finland

Re: My 3AJ rebuild

Post by keny72 »

As you can read in a other topic, I got that second Tenere 3AJ.

It did run OK, but had a lot fo vibrations! reason seem to be a bent crank, the fly wheel did jump um and down about 2-3mm in a turn, as the center of crank to...So I decided to use the bottom of first engien anyway and build a engine of it using the best parts to get a runner, then By time rebuild the second engine (and find a good crank) . So yesterday I got the cam chain changed as the second engine top off, I need the cylinder "spechal" nuts of it, and will check cylinder as head to use the best parts. Will work on a other day, but so long this far.
Last edited by keny72 on Sun Dec 11, 2016 12:15 pm, edited 1 time in total.
Post Reply