Head bolts not holding!

Cylinder head, Barrel, Gearbox, Crank
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Maximus
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Posts: 16
Joined: Fri Aug 08, 2014 9:05 pm
What Bike or Bikes Do You Own?: '81 XT500
'84 XT600 Tenere
Previously Owned Bikes: 2x '81 XT500's
BMW F650 Dakar
Location: Port Elizabeth, South Africa

Head bolts not holding!

Post by Maximus »

What is the best method to fix headbolts that failed? I had helicoils put in in my 34L twice. First ones did not hold...too short apparently, 2nd time round fitted longer ones and :thanks: used threaded bolts to also tighten from the top, but seems they also failed now. Getting pretty tired of this problem!!
"There is a reason why we call it the good old days"
Eric66
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Joined: Tue Aug 23, 2011 7:20 am
What Bike or Bikes Do You Own?: XT600Z 83 Tenere
Previously Owned Bikes: XT 250,XL 500,KLR600,XT600Z Tenere 83,Ducati 900SS 81
Location: QLD, Australia

Re: Head bolts not holding!

Post by Eric66 »

Hi Maximus, my 1st 34L did the same thing so I put 2 helicoils in the same hole,has survived about 10 000k's so far. Last week I fied up number 2 34L and noticed she was popping,also has a blown gasket.Have not pulled her down yet to see what caused it. I am going to check to see if I can fit larger and longer bolts.
Regards Eric
ActionManMelb
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Location: Melbourne, Australia

Re: Head bolts not holding!

Post by ActionManMelb »

Investigate drilling oversize and using 9mm or 10mm bolts (with or without re-coils).
If that is not possible then the only other option is to replace the cylinder.
"Don't worry," he said, "things could be worse ........."
So I stopped worrying and lo and behold, things did get worse!
Maximus
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No Gold Stars Yet
Posts: 16
Joined: Fri Aug 08, 2014 9:05 pm
What Bike or Bikes Do You Own?: '81 XT500
'84 XT600 Tenere
Previously Owned Bikes: 2x '81 XT500's
BMW F650 Dakar
Location: Port Elizabeth, South Africa

Re: Head bolts not holding!

Post by Maximus »

Thanx for the advice guys. I just had a look at the bike and it seems the nut between the two header pipes was loose again!! When I first got the bike this nut was also lying loose on the bashplate! This might be my prob this time.....hopefully.

Would something like locktite keep this nut from vibrating loose again??
"There is a reason why we call it the good old days"
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