Geoff's 3TB engine

Cylinder head, Barrel, Gearbox, Crank
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Geoff's 3TB engine

Post by GeoffD »

xtjoe wrote:Sounds and looking good Geoff, up to b4 case got damaged :nannawave:

Good news though, I've found a company who 'say' they can repair my case.
I didn't take a pic of the damage but, it knocked a lump out where the output shaft protrudes through the case, problem was/is (I thought amyway) there's a small oil hole in the case that feeds oil to the out put shaft bearing.... welding it up would block the hole, this firm reckon they can weld it up then re-drill the gallery afterwards...... :funkynanna:
The future is not what it used to be....
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Geoff's 3TB engine

Post by GeoffD »

The guy rang me tonight, says he's fixed my case.... and vapour blasted the barrel.... can't wait to see it... :star:
The future is not what it used to be....
User avatar
Mezo
Dashingly Handsome
Dashingly Handsome
Posts: 6108
Joined: Wed Mar 23, 2011 11:01 am
What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
Location: Queensland Australia
Contact:

Re: Geoff's 3TB engine

Post by Mezo »

Did you find the culprit who knocked them off Geoff, pass the bill on to him. :rtfi:

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Geoff's 3TB engine

Post by GeoffD »

Everyone denies it.... :tosser: .... but I'm sure it was one of my customers drivers, it will be added to their next bill :rtfi:
The future is not what it used to be....
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Geoff's 3TB engine

Post by GeoffD »

Ok..... been trying to figure out how to fix my cylinder head.... the previous owner (bodging bastid) had obviously broken off 2 cylinder head studs so he's drilled 'em out & re-tapped the threads, trouble is he's drilled & tapped them at the wrong angle.... so as I'm going to pick up my crankcase & barrel I thought I'd ask the guy if he can do anything....and have it vapour blasted too...

Some before pics...

Image

Image

Image

Image


This was outside when arrived at their shop....


Image

Image

Image

I suggested to the bloke he ought to get a can of WD40 & a rag & clean it up a bit, it was minging.... he gave me a fuck off & mind your own business look...

Anyway this is my repaired crankcase.... he's welded the broken piece back on, but because it was so thin it distorted where the seal fits, so he bored the hole out bigger & fitted a phosphur bronze bush for the seal to fit in....


Image

Image

Image

Image

& this is my shiny vapour blasted barrel :drool: I don't want to paint it now....

Image

Image

Image

But.... when I was inspecting my barrel I noticed this mark in the bore.... I hadn't noticed it before & the bloke who cleaned it didn't notice either 'cos he remarked on what good condition the bore was in .....

Image

Image
The future is not what it used to be....
User avatar
Mezo
Dashingly Handsome
Dashingly Handsome
Posts: 6108
Joined: Wed Mar 23, 2011 11:01 am
What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
Location: Queensland Australia
Contact:

Re: Geoff's 3TB engine

Post by Mezo »

Time to invest in one or both of these Geoff. :shades:

Image

Image

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
User avatar
Dirtybrit
Financial
Financial
Posts: 443
Joined: Tue Mar 29, 2011 4:42 am
What Bike or Bikes Do You Own?: 1982 XT 550, 1981 YZ250, 2010 Triumph Tiger 1050, 1981 XR 200
Previously Owned Bikes: Honda SS50, Yamaha RD2501973, Honda XL125, Yamaha DT175, Kawasaki KE175, Yamaha YZ250D, CT90, Suzuki RM400, Yamaha YZ250H, 1981 Yamaha RD250,1982 XT 550, 1979 XS 750, 1979 YZ 400 F.
Location: Calgary Alberta Canada

Re: Geoff's 3TB engine

Post by Dirtybrit »

MEZO wrote:Time to invest in one or both of these Geoff. :shades:


Image

Mezo.
That's what I used with mine, but use a solvent i.e. varsol as a lubricant as that helps cut through the glazing. The first time I honed my cylinder I used a soluble oil, it took me freaking ages for an average result. my buddy came along, used a splash of solvent and was done in a couple of mins! :holawave:
User avatar
Mezo
Dashingly Handsome
Dashingly Handsome
Posts: 6108
Joined: Wed Mar 23, 2011 11:01 am
What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
Location: Queensland Australia
Contact:

Re: Geoff's 3TB engine

Post by Mezo »

My old fella used to use paraffin, same when he was porting he would dip his tool (whey hey) in a pot sat on the bench.

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Geoff's 3TB engine

Post by GeoffD »

MEZO wrote:Time to invest in one or both of these Geoff. :shades:

Image

Image

Mezo.
Yes I know mate, used to have one & loaned it to someone......

anyway, starting to go back together now..... need some Loctite before I can join the cases....


Image
The future is not what it used to be....
User avatar
Mezo
Dashingly Handsome
Dashingly Handsome
Posts: 6108
Joined: Wed Mar 23, 2011 11:01 am
What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
Location: Queensland Australia
Contact:

Re: Geoff's 3TB engine

Post by Mezo »

Guru Smuru, who needs him eh Geoff. :lol:

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
Post Reply