Hey up just thought Id post a quick message, basically my 1vj ran fine one day then the next would not start for love nor money.
Checked for fuel which was there, checked for spark which was there, clean air filter in, valve clearances checked ok, But still nothing she would even try.
Anyway I removed the choke and found the spring inside had broken, so i removed it completly and put a little bung in its place so in theory the choke will be fully on. Bike fired up immediately!
I subsequently found a spring cut it to size refitted it and she works like normal again.
I just thought it was worth a post as they seemed strange symtons for a defective choke and may help someone in future.
As Ive come to learn now you may have some little problems with a tenere But they will always get you home!!
Bike not starting problem now fixed CHOKE issue
-
anyware
- Financial

- Posts: 19
- Joined: Mon Apr 28, 2014 8:51 pm
- What Bike or Bikes Do You Own?: xt600 tenere 1vj and ktm 640 rallye x dakar AJP 250 Honda crf1000
- Previously Owned Bikes: ktm300 exc kdx250 dr250 drz400
- Location: Bedford, UK
Re: Bike not starting problem now fixed CHOKE issue
Ah ha!
like your style,
i've got the same problem since i rebuilt the top end, mine does start but takes a while, deffo a choke problem. Will have a good look soon. I really just want a standard choke plunger , anyone have a spare?
like your style,
i've got the same problem since i rebuilt the top end, mine does start but takes a while, deffo a choke problem. Will have a good look soon. I really just want a standard choke plunger , anyone have a spare?
-
Jaz1259
- No Gold Stars Yet

- Posts: 46
- Joined: Wed Jul 17, 2013 3:17 pm
- What Bike or Bikes Do You Own?: Yamaha Xt600z Tenere
- Previously Owned Bikes: Yamaha Xt600e
Yamaha Xt660Z Tenere
BMW r1100 Gs - Location: louth, lincolnshire
Re: Bike not starting problem now fixed CHOKE issue
Yes thats what im after just the plunger sort i find the cable version a bit of a pain.
Been searching for a while with no luck theres plenty in U.S but they are expensive.
Been searching for a while with no luck theres plenty in U.S but they are expensive.
-
Hodgo1981
- On the ladder

- Posts: 86
- Joined: Wed Aug 31, 2016 1:03 am
- What Bike or Bikes Do You Own?: Yamaha WR250F 2006
in the future:
xt600 or xt600z - Previously Owned Bikes: 1989 XT600
- Location: New South Wales
Re: Bike not starting problem now fixed CHOKE issue
Some one else might know, but gieven its a teikei carb, maybe the choke plunger is the same dimension on other Teikei Carbs eg. ttr250, xt225, tw200, TTR230.
Anyone experimented? which I did when I used to own a ttr250 at the same time as a xt600.
EDIT: or even just straight from a 1991 onward XT600? they are a simple plunger.+
Anyone experimented? which I did when I used to own a ttr250 at the same time as a xt600.
EDIT: or even just straight from a 1991 onward XT600? they are a simple plunger.+
-
motorang
- Halfway there

- Posts: 475
- Joined: Wed Sep 07, 2016 10:41 am
- What Bike or Bikes Do You Own?: XT600Z 1VJ
- Location: Graz, Austria
- Contact:
Re: Bike not starting problem now fixed CHOKE issue
Hi there,
on my late 1VJ version I fitted a choke button of the XT600 model (2KF).
Parts number is
2kf-14371-01
There are at least two different versions around, this one has an additional needle.
The other one with a flat end has the number 5Y1-1410A-00
So maybe check which version lives in your carb.


Cheers, Andy
PS added later: If you carb had a flat end type choke plunger, you can modify the needle plunger by removing (breaking off) the needle.
on my late 1VJ version I fitted a choke button of the XT600 model (2KF).
Parts number is
2kf-14371-01
There are at least two different versions around, this one has an additional needle.
The other one with a flat end has the number 5Y1-1410A-00
So maybe check which version lives in your carb.


Cheers, Andy
PS added later: If you carb had a flat end type choke plunger, you can modify the needle plunger by removing (breaking off) the needle.
Last edited by motorang on Wed May 05, 2021 5:56 am, edited 2 times in total.
Chop your own wood and it will warm you twice (Henry Ford)
- xtrider
- Financial

- Posts: 550
- Joined: Mon Jun 17, 2013 11:21 pm
- What Bike or Bikes Do You Own?: 88 XT600 Yamaha , , 525XC KTM, '96 Kawasaki KLX650 , '05 Suzuki DRZ400, Suzuki LTR450
- Previously Owned Bikes: 91 DR 650 Suzuki, 81 DS250 Suzuki, 73 ?250 Yamaha ,05 KLR650 , '02 DR650 Suzuki, Honda XL600R
- Location: Wisconsin, USA
Re: Bike not starting problem now fixed CHOKE issue
This is the one that's needed for the old style choke as in the first picture above . http://www.partzilla.com/parts/detail/y ... 00-00.html
.
.
'08 Husqvarna TE510 .. //..'05 Suzuki DRZ470 stroker bbore..//..'95 & '96 Kawasaki KLX650 ..//..'88 XT600 ..//.. '86XT600(body)3TB hi comp motor ..//.. '06 Suzuki LTR450 ..//
'09 525XC KTM .. //.. '85 XT600/660 (660 Raptor bottom)
'09 525XC KTM .. //.. '85 XT600/660 (660 Raptor bottom)
-
donnybach
- Almost there

- Posts: 626
- Joined: Fri Jul 15, 2016 3:35 pm
- What Bike or Bikes Do You Own?: tenere 1vj
Tenere 700 - Previously Owned Bikes: blade, cbr6
- Location: Cardiff, UK
Re: Bike not starting problem now fixed CHOKE issue
Hi lads. That little ba****d with the extra needle caused me no end of bother last year. Make sure it's the one with just the rubber bung at the end. The needle keeps the choke's air bypass open and doesn't seal the hole. The choke is always on. I think it's for Californian machines with no fuel supply to the choke via the float chamber.
I was checking aftermarket ones on line and they all looked like it. I had no reference. Then I took the plunge and ordered a genuine one,£60. Happy days. Cured instantly. I only bother with Yamaha stuff now, despite the prices( apart from the obvious stainless zorst)
Now own a reprinted manual from that New Zealand guy. Life saver.
'86 1vj now pulls like a train. Until the salt killed everything trying to get to the dragon rally last month. Back in the workshop again. Hey ho.
Donny

I was checking aftermarket ones on line and they all looked like it. I had no reference. Then I took the plunge and ordered a genuine one,£60. Happy days. Cured instantly. I only bother with Yamaha stuff now, despite the prices( apart from the obvious stainless zorst)
Now own a reprinted manual from that New Zealand guy. Life saver.
'86 1vj now pulls like a train. Until the salt killed everything trying to get to the dragon rally last month. Back in the workshop again. Hey ho.
Donny