XT600E startciruit issue

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Yami
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XT600E startciruit issue

Post by Yami »

Hi guys,
I have a new fully loaded battery on this bike. Been out driving some with it without issues.
Third time starting the bike it sounded sqeeuuch from the starter when I pushed the startbutton.
First I recognized was that the battery was empty???

I have to other reg/rect laying around which I don´t know if they work.
When I try one of them and measuring volts on the battery pools revving the bike,
it shows 14 then 15 then 16 then 17 volts and counting very fast and then I stopped the engine.
Next reg/rect is the opposite, showing smaller and smaller volts values when revving the bike.
Is it like I guess, all of the reg/rect I got is toast?
Or is the issue with the stator?
I´m stuck here. Anyone know what direction to take?
Regards
Current in the stable: 2x34L, 36A, 2KF, Raptor 350, R6, R1, XJ900S, MT07 Tracer
Yami
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Re: XT600E startciruit issue

Post by Yami »

Googled some but not finding the exactly same issue as I have.
The volt test with the reg/rect where the volts numbers increased should mean that the stator is ok
what I can understand. It gives higher voltage readings which means it is doing it´s job, producing Power.
A post I found said that measuring the volts output on the battery with broken regulators could show both
the symptoms I have. I got a Little confused there. Will be looking for a new reg/rect on Monday.
Current in the stable: 2x34L, 36A, 2KF, Raptor 350, R6, R1, XJ900S, MT07 Tracer
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xtrider
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What Bike or Bikes Do You Own?: 88 XT600 Yamaha , , 525XC KTM, '96 Kawasaki KLX650 , '05 Suzuki DRZ400, Suzuki LTR450
Previously Owned Bikes: 91 DR 650 Suzuki, 81 DS250 Suzuki, 73 ?250 Yamaha ,05 KLR650 , '02 DR650 Suzuki, Honda XL600R
Location: Wisconsin, USA

Re: XT600E startciruit issue

Post by xtrider »

Try running a 12ga. ground wire from the battery to the reg/rect housing itself and make sure it is making good contact with the housing. They need to be grounded good. I run the said wire also to a good frame point and then the motor so all are solidly connected. Possible yours isn't making good ground from corrosion or bad wire.



.
'08 Husqvarna TE510 .. //..'05 Suzuki DRZ470 stroker bbore..//..'95 & '96 Kawasaki KLX650 ..//..'88 XT600 ..//.. '86XT600(body)3TB hi comp motor ..//.. '06 Suzuki LTR450 ..//
'09 525XC KTM .. //.. '85 XT600/660 (660 Raptor bottom)
Yami
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Re: XT600E startciruit issue

Post by Yami »

Did not think of checking grounding points before. Now with the broken
reg/rect I have very good volt readings, even on the reg/rect shell. It´s actually
the same reading as on the battery pools. All other grounding Points on the bike is ok to.
I´m more concerned what caused this issue but I have to try with a "new" one.
Cant see what more can be done at this moment.
I have cleaned all connections. Went to scrapyard and bought this Honda reg/rect.
The 3 yellow is the same as our whites. The 2 red is our 1 red and the 2 blacks is
the ground. Hondas don´t need to be grounded in the frame as ours as it´s grounded
in itself. Just to connect it to our black cable that goes back to our reg/rect.
I´m in the process to make the connections now.

Image
Current in the stable: 2x34L, 36A, 2KF, Raptor 350, R6, R1, XJ900S, MT07 Tracer
Yami
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Re: XT600E startciruit issue

Post by Yami »

The "new" regulator seemes to be working fine. The charging when revving is around steady 14 volts. smile:
Maybe it was the ground Connection that was bad and made the old regulator go to hot and brake. Future will tell.
Current in the stable: 2x34L, 36A, 2KF, Raptor 350, R6, R1, XJ900S, MT07 Tracer
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